Crawling sanitary ware glaze sourcing Al2O3 from only feldspar


Wednesday 17th June 2015

The original recipe had a very low clay content, sourcing almost all of its Al2O3 from feldspar instead. Although the glaze slurry was maintained at 1.78 specific gravity (an incredibly high value) and thus would have had very low shrinkage, it did not stick and harden well enough to the ware. Why? Lack of clay content in the glaze. The fix was to source much more of the Al2O3 from kaolin instead of feldspar. The reduction in feldspar shorted the glaze on KNaO and SiO2 so these were sourced from a frit and pure silica instead (the calculations to do this were done in Insight-live.com). The change also provided opportunity to substitute some of the KNaO with lower expansion CaO. This reduced the thermal expansion and reduced crazing issues.

Pages that reference this post in the Digitalfire Reference Database:

Al2O3, Sanitary ware, Glaze Crawling


This post is one of thousands found in the Digitalfire Reference Database. Most are part of a timeline maintained by Tony Hansen. You can search that timeline on the home page of digitalfire.com.