Insight-Live Share

Share from Insight-live.com (Lab Documentation and Calculation System) by Digitalfire. https://digitalfire.com


Leach's Satin Clear Original

Code #

G2941A

Materials Amt
Custer Feldspar 21.700
Whiting 21.700
Silica 21.700
EPK 21.700
Ferro Frit 3124 13.200

Total:100.00

Auto Unity Formula

CaO 0.84
K2O 0.08
Na2O 0.08
(KNaO) 0.16
B2O3 0.09
Al2O3 0.43
SiO2 2.96

Ratios

Si:Al: 7.0:1
SiB:Al: 7.2:1
R2O:RO: 0.2:0.8

Expansion

7.2 (Molar:7.1)

LOI

12.8

Cost

0.23 per kg

Notes

*This is crazing on Laguna B-mix. Neither the clay or glaze are at fault, they are simply incompatible. Still, 20% feldspar sourcing lots of KNaO plus extra KNaO coming from a frit certainly makes crazing less than a surprise for this glaze.

Concerns: It is melting enough, but has low B2O3 and it won't take much to introduce cutlery marking and leaching.

Since this is a silky matte, it will be able to accept low-expansion MgO and can afford to give up high expansion KNaO. MgO is a mechanism for matte glazes.

It might be wise to consider using the base matte at http://plainsmanclays.com/index.php?menupath=62
It can be tuned by adding glossy glaze, giving alot of control over the degree of matteness. Matteness is a fragile mechanism that needs close control and assure a compromise between functionality and appearance.

Another matte base option is G1214Z. It is a calcium matte base that is well documented on the internet (just google "G1214Z recipe".

Pictures

Leaches clear on BMix - Crazing

URLs

A good adjustable base matte recipe

XML (to paste into Insight)

<?xml version="1.0"?> <recipes version="1.0" encoding="UTF-8"> <recipe name="Leach&amp;#039;s Satin Clear Original" id="61955" key="3N5AcpQy" date="2019-05-31" codenum="G2941A" email="j_johnsrud@hotmail.com"> <recipelines> <recipeline material="Custer Feldspar" amount="21.700" tolerance=""/> <recipeline material="Whiting" amount="21.700" tolerance=""/> <recipeline material="Silica" amount="21.700" tolerance=""/> <recipeline material="EPK" amount="21.700" tolerance=""/> <recipeline material="Ferro Frit 3124" amount="13.200" tolerance=""/> </recipelines> </recipe> </recipes>

Born: 2014-10-14, Modified: 2019-05-31 12:14:43

Leach's Satin Clear - Craze fix

Code #

G2941C

Materials Amt
Custer Feldspar 21.485
Whiting 21.485
Silica 22.475
EPK 21.485
Ferro Frit 3124 5.149
Ferro Frit 3249 7.921

Total:100.00

Auto Unity Formula

CaO 0.78
MgO 0.08
K2O 0.08
Na2O 0.05
(KNaO) 0.13
B2O3 0.14
Al2O3 0.43
SiO2 2.96

Ratios

Si:Al: 6.8:1
SiB:Al: 7.1:1
R2O:RO: 0.1:0.9

Expansion

6.8 (Molar:6.6)

LOI

12.7

Cost

0.23 per kg

Notes

*This recipe is the product of tweaking in my Insight-live.com account. My objective was to introduce MgO (very low thermal expansion oxide) at the expense of KNaO (very high expansion).

I originally tried supplying MgO from Talc. But in this recipe I employed Ferro Frit 3249, it is a much better because it has zero-LOI, is more consistent, melts better and brings more B2O3 (that extra B2O3 is going to make the glaze melt better). Frit 3249 is a super-low expansion frit. Only small changes were needed to match up oxide levels disrupted by its introduction. The fired result looks identical on the flow tester. But if it is a little too glossy, Al2O3 levels can be raised to tune it (that would by easy in Insight-live, just lower the EPK until the calculated Al2O3 hits 0.50, then raise the SiO2 to bring it back up to 2.95).

Another helpful change that could be made is sourcing CaO using Wollastonite instead of calcium carbonate. That would really lower the LOI.

Pictures

Leach's Clear crazing adjustment

This substitutes MgO for some of the CaO and KNaO. It also adds a little more B2O3 for better melting. This melts just as good or better and appears to have about the same surface gloss. It would be a little more matte by raising the Al2O3, this would drive the expansion down even further.

Leach's clear and craze adjustment

3mm thick x 15mm square samples fired on a porcelain tile.
Left: Original
Right: Adjustment.
The surface is iddentical on this samples.

XML (to paste into Insight)

<?xml version="1.0"?> <recipes version="1.0" encoding="UTF-8"> <recipe name="Leach&amp;#039;s Satin Clear - Craze fix" id="61966" key="MnxhpfpM" date="2019-05-31" codenum="G2941C" email="j_johnsrud@hotmail.com"> <recipelines> <recipeline material="Custer Feldspar" amount="21.485" tolerance=""/> <recipeline material="Whiting" amount="21.485" tolerance=""/> <recipeline material="Silica" amount="22.475" tolerance=""/> <recipeline material="EPK" amount="21.485" tolerance=""/> <recipeline material="Ferro Frit 3124" amount="5.149" tolerance=""/> <recipeline material="Ferro Frit 3249" amount="7.921" tolerance=""/> </recipelines> </recipe> </recipes>

Born: 2014-10-16, Modified: 2019-05-31 12:12:23