Medalta Potteries high temperature clay body and transparent glaze

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Medalta Potteries fired their stonewares at cone 10 or higher, that is what it took to vitrify the materials they mined in Saskatchewan


MEDALTA CLEAR GLAZE CONE 8-10

Code #

G1129

Location

BD 701


Materials Amt
Custer Feldspar 47.370
Zinc Oxide 13.360
Whiting 14.170
Pioneer Kaolin 10.120
Silica 14.980

Total:100.00

Auto Unity Formula

CaO 0.38
K2O 0.13
Na2O 0.06
(KNaO) 0.19
ZnO 0.43
Al2O3 0.31
SiO2 2.26

Ratios

Si:Al: 7.4:1
R2O:RO: 0.3:0.7

Expansion

7.8 (Molar:7.3)

LOI

7.8

Cost

0.15 per KG

Notes

This is a high feldspar glaze. As such it would normally craze. But the zinc content lowers the thermal expansion and increases the elasticity of the glass, enabling it to better tolerate a mismatch with the body. But that likely did not occur because of the high quartz content of bodies made using Saskatchewan clays (they were easier to fit glazes to because they put them under compression during the cooling cycle in the kiln).

Mixed and used in cone 10R firing on Medalta Ware.

I tried the glaze again in Apr/1990 on H550 crocks. The results were excellent, the glaze fired clear no matter what thickness. The very thick areas did have an few micro-bubbles. However, the clay underneath tended to have wide areas of darker and lighter reduction color development (depending on glaze thickness). Thus, this glaze should be applied very thin at cone 10R for best results.


MEDALTA GLAZE ALTERATION 1
This is the one I tested, it is marked 1129 #1.
------------
CUSTER FELDSPAR.. 169.30
ZINC OXIDE....... 47.75
WHITING.......... 50.64
BALL CLAY........ 53.61
FLINT............ 178.70
*CaO .42 7.34%
*MgO .00 .02%
*K2O .14 4.12%
*Na2O .00 .05%
*ZnO .42 10.57%
*Fe2O3 .00 .10%
*TiO2 .01 .18%
Al2O3 .32 9.98%
SiO2 3.65 67.65%

This is a my own independent development, it is 1129 #2.

DOLOMITE......... 46.44
CUSTER FELDSPAR..110.88
SODA FELDSPAR.... 66.13
ZINC OXIDE....... 10.27
WHITING.......... 32.81
KAOLIN........... 44.17
FLINT............189.30

*CaO .50
*MgO .20
*K2O .10
*Na2O .10
*ZnO .10
Al2O3 .38
SiO2 4.22

MEDALTA TYPE CLEAR TEST 1129 #3 #4
This should be more mature than #2

DOLOMITE........ 51.43 103.96
CUSTER FELDSPAR..... 122.78 232.67
SODA FELDSPAR....... 73.23 133.66
ZINC OXIDE.......... 11.37 39.60
WHITING............. 36.33 71.78
KAOLIN.............. 33.22 79.21
FLINT............... 171.64 339.11

*CaO .50
*MgO .20
*K2O .10
*Na2O .10
*ZnO .10
Al2O3 .33
SiO2 3.68

I opted for #3 and mixed 10000 grams of it for the first firing of crocks. The glaze was not mature enough at cone 10 in the electric kiln, however it was good at cone 10 oxidation in the gas kiln. There is some cloudiness in the thick sections of the glaze.

It seems to work fine on a 580 casting body I made with a little iron.

Pictures

XML (to paste into Insight)

<?xml version="1.0"?> <recipes version="1.0" encoding="UTF-8"> <recipe name="MEDALTA CLEAR GLAZE CONE 8-10" id="63751" key="yfZbg8qR" date="2025-07-14" codenum="G1129" location="BD 701" picturebasename=""> <recipelines> <recipeline material="Custer Feldspar" amount="47.370" tolerance=""/> <recipeline material="Zinc Oxide" amount="13.360" tolerance=""/> <recipeline material="Whiting" amount="14.170" tolerance=""/> <recipeline material="Pioneer Kaolin" amount="10.120" tolerance=""/> <recipeline material="Silica" amount="14.980" tolerance=""/> </recipelines> </recipe> </recipes>

Born: 1989-06-01, Modified: 2025-07-14 03:54:55
z=A9zvjnGZbt, id=63751, person_id=10, group_id=58

1945 MEDALTA FILTER CAKE

Code #

H0009


Notes

This was taken from the Medalta building. Fired bars were made.

They fired whiter in color than Plainsman M340 or H550. The clay surface is completely free of fired specks. The color is stable through the cone 6 to 10 range (likely because this clay does not vitrify until past cone 10).

The drying shrinkage is low, this body is not very plastic. That means it contained a minimum of ball clay (Saskatchewan ball clays had higher iron content and thus fired darker in color). While this means it would not be suitable on a pottery wheel it would have been good for machine-forming and fast drying (where low drying shrinkage is important in avoiding cracks).

Pictures

Testdata

SHAB - Shrinkage/Absorption

DLEN FLEN FWT BWT CONE DSHR FSHR ABS
1194.6487.9437.7138.5910.85.4%7.1%2.3%
1094.6688.0340.2641.2710.05.3%7.0%2.5%
1294.7187.9238.739.3710R5.3%7.2%1.7%
994.9388.940.6542.338.85.1%6.4%4.1%
894.7689.6241.443.727.85.2%5.4%5.6%
794.2590.4741.3944.826.95.8%4.0%8.3%
694.8590.9441.3745.3765.2%4.1%9.7%

SOLU - Soluble Salts

FIRE
1NIL

DFAC - Drying Factor

DFAC
1A000

LDW - LOI/Density/Water Content

WWGT DWGT FWGT OWGT IWGT H2O LOI DENS
134.7527.7726.128.0413.5620.1%6.0%1.9g/cc

XML (to paste into Insight)

Born: 1994-01-28, Modified: 2025-07-14 03:57:09
z=jc47AHxqNx, id=64074, person_id=10, group_id=58