Vitreous Grogged Sculpture Body

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Can you take a vitreous cone 6 brown burning body, add lots of coarse grog and get a vitreous cone 10R body? Yes.


Redart:Ball Clay 80:20 Test

Code #

L3724L

Location

BOX52

Materials Amt
Redart 560.000 80.00%
Gleason Ball Clay 140.000 20.00%

Total:700.00

Notes

Objective: Redart clay can be used at 100% to make a good slip casting body for low temperature. But its plasticity is much too low for modelling or throwing on the wheel. So ball clay is needed to produce a workable body. This is to determine how much ball clay is necessary to make Redart plastic, really plastic. And what will the mix’s maturity be at that level?

This is not plastic enough, more ball clay is needed.
This matures at too low a temperature (already below 4% porosity at cone 1).

L3685Z white slip on very thick did not come off at rim, but shrank away a little on the inside corner foot.

Pictures

L3724L Redart terra cotta cone 04

The L3685Z slip works well but is on too thick here.
The G1916Q glaze is also thick and has some blistering. Need to try it thinner.

L3724L fired bars

Fired from cone 1 down to cone 06 (top to bottom).

Testdata

SHAB - Shrinkage/Absorption

DLEN FLEN FWT BWT CONE DSHR FSHR ABS
194.6189.3340.3141.871.05.4%5.6%3.9%
294.6589.4741.6743.14-.85.3%5.5%3.5%
394.7290.742.3944.73-2.05.3%4.2%5.5%
494.7791.5942.0745.42-3.25.2%3.4%8.0%
594.7592.3543.0147.45-4.05.3%2.5%10.3%
694.5593.9643.0649.07-6.05.5%0.6%14.0%

XML (to paste into Insight)

<?xml version="1.0"?> <recipes version="1.0" encoding="UTF-8"> <recipe name="Redart:Ball Clay 80:20 Test" id="64136" key="fSBvi75n" date="2026-09-08" codenum="L3724L" location="BOX52"> <recipelines> <recipeline material="Redart" amount="560.000" tolerance=""/> <recipeline material="Gleason Ball Clay" amount="140.000" tolerance=""/> </recipelines> </recipe> </recipes>

Born: 2015-01-28, Modified: 2026-09-08 16:59:14

RedArt:Ball Clay 40:60 Test

Code #

L3118A

Location

BD1023

Materials Amt
OM #4 Ball Clay 60.000
Redart 40.000

Total:100.00

Notes

The objective is to discover the ratio of Redart to ball clay that will reach near zero porosity by cone 10. With minimal bloating. And rich color with high plasticity.

Blistered by cone 8 and reaching zero porosity there. For less fired maturity the mix needs much less Redart. Plasticity is fantastic yet drying shrinkage is well below 7%.

Pictures

L3118A fired bars

Top four bars: Cone 11, 10, 9, 8
Bottom bar: Cone 10R
Out doesn’t bloat at Cone 10R but is on all the oxidation bars.

Testdata

SHAB - Shrinkage/Absorption

DLEN FLEN FWT BWT CONE DSHR FSHR ABS
1093.41BLOATBLOATBLOAT11.36.6%
1193.58BLOATBLOATBLAOT10.36.4%
1293.4888.5634.3034.2910.2R6.5%5.3%0.0%
993.34BLOATBLOATBLOAT9.56.7%
893.1886.5235.3635.388.16.8%7.1%0.1%

SOLU - Soluble Salts

DRY
1LITE+

DFAC - Drying Factor

DFAC SOLD
1C110LITE++

XML (to paste into Insight)

<?xml version="1.0"?> <recipes version="1.0" encoding="UTF-8"> <recipe name="RedArt:Ball Clay 40:60 Test" id="67258" key="rqcNEs4j" date="2026-09-08" codenum="L3118A" location="BD1023" picturebasename=""> <recipelines> <recipeline material="OM #4 Ball Clay" amount="60.000"/> <recipeline material="Redart" amount="40.000"/> </recipelines> </recipe> </recipes>

Born: 2000-04-25, Modified: 2026-09-08 17:18:57

Redart Grogged 10R Stoneware

Code #

L3118J

Location

BD1034

Materials Amt Units
RedArt 4.000 50BG 20.00%
SIL-CO-SIL 90 1.000 50BG 5.00%
Sapphire Kaolin 2.000 50BG 10.00%
OM#4 Ball Clay 8.000 50BG 40.00%
*IONE 20/48 Grog 5.000 50BG 25.00%

Total:453,592.00 (R)

Notes

-According to appearance of firing bars, 30% grog is too much.
-We need to round off formula
-Redart could be higher
-Will use plastic kaolin
-Will use lower carbon ball clay to prevent explosions in the kiln on thick ware.

Throwing is fabulous, it feels great.

Pictures

Untitled

Testdata

SHAB - Shrinkage/Absorption

DLEN FLEN FWT BWT CONE RDIA DSHR FSHR ABS
1194.8289.4640.7042.3712425.2%5.7%4.1%
1294.8189.8741.1042.8510.5R5.2%5.2%4.3%
1094.6489.3040.1541.9310.4405.4%5.6%4.4%
994.8789.6840.7542.709.2385.1%5.5%4.8%
894.8989.7241.8144.278.05.1%5.4%5.9%

SOLU - Soluble Salts

DRY
1VLITE

DFAC - Drying Factor

DFAC SOLD
1AVLITE

XML (to paste into Insight)

<?xml version="1.0"?> <recipes version="1.0" encoding="UTF-8"> <recipe name="Redart Grogged 10R Stoneware" id="67371" key="LRe9H6p4" date="2026-09-08" codenum="L3118J" location="BD1034" picturebasename=""> <recipelines> <recipeline material="RedArt" amount="4.000" tolerance="" unitabbr="50BG"/> <recipeline material="SIL-CO-SIL 90" amount="1.000" tolerance="" unitabbr="50BG"/> <recipeline material="Sapphire Kaolin" amount="2.000" tolerance="" unitabbr="50BG"/> <recipeline material="OM#4 Ball Clay" amount="8.000" tolerance="" unitabbr="50BG"/> <recipeline material="IONE 20/48 Grog" amount="5.000" tolerance="" unitabbr="50BG"/> </recipelines> </recipe> </recipes>

Born: 2000-08-03, Modified: 2026-09-08 03:54:57