Iron reduction body development

Private share from Insight-live.com (Lab Documentation and Calculation System) by Digitalfire. https://digitalfire.com

See Also:
Cone 10R speckles, rich red clay surfaces, bamboo glazes


Project Name

Iron Stoneware for functional

Project Codenumber

UnAssigned

Notes

This project seeks to build a dark rich red burning clay body on the red St. Rose Red fireclay. One that can be used for functional ware and has the capability to produce a metallic surface.

H440C (concentrate) #2 + Feldspar

Code #

L4168G

Materials Amt
ST ROSE RED (Saint Rose Red) 70.000 63.64%
*A1 Mix (PR#3 A1 BALL CLAY) 30.000 27.27%
Custer Feldspar 10.000 9.09%
Additions
Barium Carbonate 0.350 0.32%

Total:110.35

Notes

*Unlike L4168F glazed pieces did not crack out of the kiln. They are actually very very strong, it took dozens of hammer taps to very a piece vertically for photographing the cross section.

This could be a viable functional body with a little more feldspar. But it has no plasticity.

Pictures

L4168G H440C fired bars

L4168G mugs

L4168G pieces did not split or crack like all the others

L4168G mug cross section

Untitled

H440 vs L4168G with Ravenscrag glaze

Typecodes

MAS-Master Ticket

Alternate Code Number:FIRERED

Testdata

SHAB - Shrinkage/Absorption

DLEN FLEN FWT BWT CONE DSHR FSHR ABS
1094.590.542.1544.9910.05.5%4.2%6.7%
1294.591.1941.5543.9210.0R5.5%3.5%5.7%
994.390.643.0846.499.05.7%3.9%7.9%
894.290.944.348.288.05.8%3.5%9.0%
794.391.342.3946.447.05.7%3.2%9.6%

XML (to paste into Insight)

<?xml version="1.0"?> <recipes version="1.0" encoding="UTF-8"> <recipe name="H440C (concentrate) #2 + Feldspar" id="224307" key="N3bgiKP9" date="2023-04-20" typecodes="MAS" codenum="L4168G" picturebasename=""> <recipelines> <recipeline material="ST ROSE RED" lookup="Saint Rose Red" amount="70.000" tolerance=""/> <recipeline material="A1 Mix" lookup="PR#3 A1 BALL CLAY" amount="30.000" tolerance=""/> <recipeline material="Custer Feldspar" amount="10.000" tolerance=""/> <recipeline material="Barium Carbonate" amount="0.350" added="true"/> </recipelines> </recipe> </recipes>

Born: 1995-10-13, Modified: 2023-04-20 15:51:29

H440C (concentrate) #3

Code #

L4168G3

Materials Amt
Saint Rose Red 60.000
*A2 Balll Clay 30.000
Custer Feldspar 10.000
Additions
Barium Carbonate 0.350

Total:100.35

Notes

*A little smoother, good to throw. Feels like H440.

Pictures

L4168G2 to G5 Cone 10R bars

These demonstrate varying proportions of St. Rose and A2 along with adjustments to the percentage of feldspar to study the impact on surface character and color. The G5 achieved the surface we want (but it used Custer Feldspar which is no longer available and was still a little short on plasticity). The G9 mix resolves both issues.

Typecodes

MAS-Master Ticket

Alternate Code Number:FIRERED

Testdata

SHAB - Shrinkage/Absorption

DLEN FLEN FWT BWT CONE DSHR FSHR ABS
994.5290.443.9846.4510.05.5%4.4%5.6%
1294.1391.1643.4345.2710R5.9%3.2%4.2%
1094.345.7%

XML (to paste into Insight)

<?xml version="1.0"?> <recipes version="1.0" encoding="UTF-8"> <recipe name="H440C (concentrate) #3" id="227852" key="kxqDPba8" date="2023-04-20" typecodes="MAS" codenum="L4168G3" picturebasename=""> <recipelines> <recipeline material="Saint Rose Red" amount="60.000" tolerance=""/> <recipeline material="A2 Balll Clay" amount="30.000" tolerance=""/> <recipeline material="Custer Feldspar" amount="10.000" tolerance=""/> <recipeline material="Barium Carbonate" amount="0.350" added="true"/> </recipelines> </recipe> </recipes>

Born: 1995-10-13, Modified: 2023-04-20 15:51:40

H440C (concentrate) #4

Code #

L4168G4

Materials Amt
Saint Rose Red 55.000
A2 Ball Clay 30.000
Custer Feldspar 15.000
Additions
Barium Carbonate 0.350

Total:100.35

Notes

*This was softer, but still pretty good to throw, felt about the same as G3.

Pictures

L4168G2 to G5 Cone 10R bars

These demonstrate varying proportions of St. Rose and A2 along with adjustments to the percentage of feldspar to study the impact on surface character and color. The G5 achieved the surface we want (but it used Custer Feldspar which is no longer available and was still a little short on plasticity). The G9 mix resolves both issues.

Typecodes

MAS-Master Ticket

Alternate Code Number:FIRERED

Testdata

SHAB - Shrinkage/Absorption

DLEN FLEN FWT BWT CONE DSHR FSHR ABS
993.5788.2442.3343.810.06.4%5.7%3.5%
1293.4888.3842.9443.5610R6.5%5.5%1.4%
1093.346.7%

XML (to paste into Insight)

<?xml version="1.0"?> <recipes version="1.0" encoding="UTF-8"> <recipe name="H440C (concentrate) #4" id="228865" key="DzNwG8ig" date="2023-04-20" typecodes="MAS" codenum="L4168G4" picturebasename=""> <recipelines> <recipeline material="Saint Rose Red" amount="55.000" tolerance=""/> <recipeline material="A2 Ball Clay" amount="30.000" tolerance=""/> <recipeline material="Custer Feldspar" amount="15.000" tolerance=""/> <recipeline material="Barium Carbonate" amount="0.350" added="true"/> </recipelines> </recipe> </recipes>

Born: 1995-10-13, Modified: 2023-04-20 15:52:58

H440C (concentrate) #5

Code #

L4168G5

Materials Amt
Saint Rose Red 50.000
A2 Ball Clay 40.000
Custer Feldspar 10.000
Additions
Barium Carbonate 0.350

Total:100.35

Notes

*This is an effort to produce the reddest possible speckling reduction firing body that is still dense enough to be useful in making functional ware. The key to this is the high percentage of St. Rose Red (for color), the A2 for speckle and plasticity and the feldspar (which develops enough vitrification to neutralize the reduced iron and prevent black coring).

A little soft when throwing. But this is the best so far, pretty plastic. Not smooth but has tolerable tooth.

Pictures

G4168G5 mugs with Ravenscrag, G2571 glazes

These mugs were fired at cone 10R. The body is L4168G5 (50% Saint Rose Red, 40% A2, 10% Custer feldspar). The heavy iron specking is being sourced by both of these very unique clays. The left glaze is GR10-CW Ravenscrag Talc matte with added Zircopax. The right one has that same glaze on the inside and G2571A bamboo matte on the outside.
The G9 recipe ended up adding more A2 (thus less St Rose) and using Nepheline instead of Custer.

L4168G2 to G5 Cone 10R bars

These demonstrate varying proportions of St. Rose and A2 along with adjustments to the percentage of feldspar to study the impact on surface character and color. The G5 achieved the surface we want (but it used Custer Feldspar which is no longer available and was still a little short on plasticity). The G9 mix resolves both issues.

L4168G5 cone 9 fired bars

Typecodes

MAS-Master Ticket

Alternate Code Number:FIRERED

Testdata

SHAB - Shrinkage/Absorption

DLEN FLEN FWT BWT CONE DSHR FSHR ABS
992.9288.2641.9144.1910.07.1%5.0%5.4%
1292.8688.9941.7943.7210R7.1%4.2%4.6%
893.2188.9740.9543.988.06.8%4.5%7.4%
1092.597.4%

XML (to paste into Insight)

<?xml version="1.0"?> <recipes version="1.0" encoding="UTF-8"> <recipe name="H440C (concentrate) #5" id="230587" key="bRTFrzjj" date="2023-04-20" typecodes="MAS" codenum="L4168G5" picturebasename=""> <recipelines> <recipeline material="Saint Rose Red" amount="50.000" tolerance=""/> <recipeline material="A2 Ball Clay" amount="40.000" tolerance=""/> <recipeline material="Custer Feldspar" amount="10.000" tolerance=""/> <recipeline material="Barium Carbonate" amount="0.350" added="true"/> </recipelines> </recipe> </recipes>

Born: 1995-10-13, Modified: 2023-04-20 15:52:09